In recent years, the Internet of Things (IoT) industry has fully emerged, and the national government has placed excessive emphasis on it, successively introducing a series of related policies. The "Opinions on Carrying out Pilot Work on Innovation Environment Optimization" pointed out that the supervision of technologies such as IoT and artificial intelligence should be strengthened to improve the business environment. As is well known, low profits and high costs are the two major pain points faced by traditional manufacturing enterprises. With the rapid development of IoT technology, the emergence of smart factories has led traditional enterprises to transform and upgrade. The comprehensive implementation of the smart factory strategy establishes visual management, whether it is the low profits caused by high costs or the multiple problems in equipment operation, which can be effectively improved through the implementation of smart factories.

For small and medium-sized manufacturing enterprises, the efficiency and quality of workshop equipment maintenance directly affect the OEE level, which is determined by time availability, performance efficiency, and quality rate. Among them, time availability is affected by equipment breakdown downtime and changeover downtime. The longer the equipment downtime in the workshop, the shorter the production time, ultimately leading to lower equipment availability. Correspondingly, performance efficiency is affected by unplanned stops, idling, and speed reduction time. The longer the abnormal operation time, the lower the equipment performance efficiency. If coupled with low product quality and high defect rates, the overall OEE will be greatly impacted, which is the reason why corporate profits cannot be improved. Therefore, it is imperative to promote the smart factory strategy.

Considering the impact of workshop equipment on the company's final profit, Alps System Integration (Dalian) Co., Ltd. (abbreviated as “ALSI”) has, through years of exploration and with its cutting-edge technical team, developed the well-received ALSI Smart Maintenance System, empowering traditional enterprises to quickly upgrade to smart factories and efficiently solve many problems such as equipment breakdown loss, changeover loss, idling loss, speed reduction loss, and scrap loss in the workshop. The ALSI Smart Maintenance System builds smart factories that are compatible with third-party systems and support integration with MES and other systems. It enables smart maintenance without replacing equipment, making it a smart system for convenient smart factory upgrades.

Enterprises that apply the ALSI Smart Maintenance System to upgrade their smart factories can realize functions such as automatic fault reporting, automatic work order dispatch for maintenance, and comprehensive analysis of equipment fault information. In other words, with the help of the ALSI Smart Maintenance System, smart factories fully implement “automatic” management, automatically generate inspection work orders, and are low-cost and easy to use, which is also the goal of smart factories.

Today, with the comprehensive implementation of the smart factory strategy, the transformation of traditional enterprises into smart factories is no longer a challenge. It is understood that the application of the ALSI Smart Maintenance System can help manufacturing enterprises improve equipment maintenance efficiency, effectively reduce breakdown downtime, fundamentally improve Overall Equipment Efficiency (OEE), truly realize smart factories, and effectively increase corporate profits.

Click to view: ALSI Dalian and an Electronics Company Reach Strategic Cooperation to Assist Enterprises in Digital Transformation and Intelligent Upgrade