IoTスマートファクトリープラットフォーム

Integrating OEE monitoring, TPM maintenance, Andon management, and real-time data collection into a unified smart factory platform

Your Questions
Answered by ALSI

Production Status Not Visible

No Real-Time Visibility

Delivery Delays

Lower Customer Satisfaction

Low Production Capacity

Productivity Bottlenecks

Slow Issue Response

Lack of Response Process

Unknown Causes of Downtime

Hidden Operational Losses

Too Many Legacy Machines

Disconnected Equipment Data

High Production Costs

Limited Cost Improvement

IoT Smart Factory Solutions

Smart Factory Solutions for Small and Medium-Sized Manufacturers

Connect people, machines, and data to enable smarter operations and data-driven manufacturing management

OEE Monitoring System

· Accurately identify planned and unplanned downtime
· Quickly determine root causes of downtime
· Monitor equipment status in real time
· Gain real-time visibility into shop floor operations
· Improve equipment utilization visibility
· Analyze downtime causes automatically
· Support productivity improvement

TPM Maintenance Management System

·Simple registration with QR codes
·Standardize inspection and maintenance processes
·Manage the entire equipment lifecycle
·Support TPM Maturity Level 3
·Configure maintenance items flexibly
·Fast deployment with lower implementation costs
·Support advanced maintenance management

Andon System

· Automatic alert notifications for abnormalities
· Detect abnormalities in real time
· Support manual issue reporting
· Notify long equipment downtime automatically
· Enable faster issue response
· Support root cause analysis
· Promote continuous improvement

Data Collection System

· Connect with a wide range of equipment
· Support multiple communication protocols
· Integrate with various sensors
· Collect data in real time
· Automatically process and analyze data
· Integrate with enterprise systems
· Support operational improvement

Value Delivered by the IoT Smart Factory Platform

01Improve Delivery Performance

Gain real-time visibility into equipment status, production progress, and abnormalities. Understand shop floor conditions accurately and improve on-time delivery performance.

02Maximize Production Capacity

Analyze equipment data to identify and optimize bottlenecks. Reduce waiting time and improve production efficiency.

03Fast Deployment, High ROI

Deploy quickly with flexible integration to existing equipment. Achieve smart factory transformation with lower implementation costs.

04Built on Proven Manufacturing Expertise

Backed by decades of manufacturing experience, ALSI provides practical IoT solutions tailored to shop floor needs and supports continuous improvement.

Beyond software, we deliver lean expertise for continuous improvement.

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