To further improve equipment utilization and meet the growing demand for orders, JRSGS has launched an Andon and OEE equipment status monitoring system. By real-time statistical analysis of unplanned downtime duration and types, the system precisely optimizes high-frequency downtime categories, thereby effectively enhancing equipment utilization and overall output. This approach avoids blind, high-cost capacity expansion and supports business growth through low-cost digitalization.

Equipment utilization rate increased by 25%丨Operating costs decreased by 30%丨Unplanned downtime reduced by 12%

Ningbo Electionics  implemented a Digital Management System and Andon System to collect data from legacy equipment through a proprietary data acquisition method. By enabling one-touch abnormality reporting, the company significantly improved issue reporting efficiency. Enhanced equipment visibility and shop floor improvement initiatives accelerated the digital transformation of manufacturing operations.

60% improvement in abnormality reporting efficiency
Reduced manual reporting through one-touch notifications
20% increase in overall equipment utilization

SANY implemented the HUIPAI MES solution to accelerate smart factory transformation by integrating digital technologies with manufacturing operations. From workforce management and production planning to execution, logistics distribution, and work instructions, the company achieved end-to-end process visibility, standardization, and digitalization. A data-driven production management framework further improved operational efficiency and decision-making speed.

ALNB Ningbo Factory has implemented a digital warehouse management system by deeply integrating barcode/RFID technology with automation strategies, enabling rapid identification and dynamic tracking of thousands of materials. The project breaks down information silos and seamlessly integrates with ERP/MES systems, ensuring precise delivery of raw materials to the production line according to the production rhythm. This significantly enhances supply chain responsiveness and warehouse operational efficiency, laying a solid foundation for advancing toward smart warehousing.

Inventory Accuracy Increased to 99.5% 丨 Reduced Inventory Occupancy by 15-20%

To improve scheduling efficiency for 1.5 million+ SKUs and highly complex order fulfillment, a manufacturer implemented the HUIPAI APS solution. The result was automated optimization under multiple constraints, rapid rescheduling for urgent orders, and real-time visibility into production progress, improving fulfillment performance and equipment utilization.

85% increase in scheduling efficiency — Schedule 1,500 orders in just 2–3 minutes
15% increase in equipment utilization — Standardized production, optimized scheduling, and reduced waste