Yuxing Fasteners: Continuous Productivity Improvement Through Bottleneck-Driven Process Optimization
Yuxing Fasteners implemented the HUIPAI APS solution to combine bottleneck-based drum scheduling with multi-stage coordination strategies across upstream and downstream processes. By maximizing bottleneck utilization through rolling planning and simulation-based optimization, the company established a highly automated and visible planning system, significantly improving scheduling execution and operational efficiency while supporting its smart factory transformation.
90% improvement in scheduling efficiency — Generated routing plans for 100,000 operations within 20 minutes
30% increase in productivity — Enabled process optimization through multi-rule scheduling strategies
Jieneng Heavy Industry: 16% Higher Equipment Utilization to Accelerate DX Transformation
Jieneng Heavy Industry implemented the OEE Monitoring System as part of its phased digital transformation initiative. By visualizing and analyzing production performance, equipment utilization, and downtime causes in real time, the company rapidly identified and resolved operational issues. Through improved shop floor visibility, it enhanced production management and continuously increased operational efficiency. Integration with MES further strengthened production visibility, standardization, and execution efficiency.
16% increase in equipment utilization| 10% increase in productivity | 20% reduction in changeover time
COANWIN: Real-Time Visibility Across Distributed Factory Operations
COANWIN implemented the OEE Monitoring System and Andon System to establish a centralized platform for managing production performance across multiple sites. By monitoring equipment utilization, downtime, and production status in real time, the company improved visibility into factory operations and enabled faster identification of production issues. This helped enhance production management and support continuous improvement initiatives across geographically distributed facilities.
17% increase in equipment utilization| 30% improvement in management efficiency| Real-time visibility across 2 sites and 3 factories
JRSGS: Precisely Addressing Causes of Equipment Inefficiency to Boost Productivity Without Additional Equipment
To further improve equipment utilization and meet the growing demand for orders, JRSGS has launched an Andon and OEE equipment status monitoring system. By real-time statistical analysis of unplanned downtime duration and types, the system precisely optimizes high-frequency downtime categories, thereby effectively enhancing equipment utilization and overall output. This approach avoids blind, high-cost capacity expansion and supports business growth through low-cost digitalization.
Equipment utilization rate increased by 25%丨Operating costs decreased by 30%丨Unplanned downtime reduced by 12%
Large-Scale SKU Scheduling Optimization Reduces Lead Time by 30%
To improve scheduling efficiency for 1.5 million+ SKUs and highly complex order fulfillment, a manufacturer implemented the HUIPAI APS solution. The result was automated optimization under multiple constraints, rapid rescheduling for urgent orders, and real-time visibility into production progress, improving fulfillment performance and equipment utilization.
85% increase in scheduling efficiency — Schedule 1,500 orders in just 2–3 minutes
15% increase in equipment utilization — Standardized production, optimized scheduling, and reduced waste