Your Challenges
Solved by ALSI

No Spare Parts Visibility
Delayed Parts Availability
Extended Equipment Downtime
Longer Downtime & Repair Time
Maintenance Plans Managed Manually
Inspection Records Scattered
Maintenance History Underutilized
Limited Maintenance Visibility
Limited Maintenance Data
Experience-Based Decisions
Higher Costs, Unclear ROI
Frequent Equipment Failures
Overloaded Maintenance Team
Low Equipment Utilization
Increased Maintenance Workload
Low Equipment Utilization
Late Detection of Issues
High Impact on Production Plans
Production Dependent on Equipment Availability

TPM Smart Maintenance System Features

Quick to Deploy, Easy to Use, Built for Continuous Improvement

Lean Maintenance Best Practices
·Proven Japanese maintenance expertise
·Deploy without changing workflows
·Continuous improvement with data
·Support company-wide TPM activities
Support Smart Manufacturing Level 3
·Unified equipment & maintenance management
·Standardized TPM operations
·Digitalized maintenance processes
·Improve factory maturity levels
Japanese Quality & Shop Floor Expertise
·Jointly developed in Japan and China
·Built on proven factory practices
·Flexible maintenance configuration
·Easy to use and quick to deploy
Go Live in 5 Days, Results in 1 Month
·Deployment starts in as little as 5 days
·See results in about 1 month
·Supports phased implementation
·Continuous support for maintenance DX

TPM Smart Maintenance System Features

A maintenance solution that combines Japanese lean manufacturing expertise with automation technologies

TPM Intelligent Maintenance Management System
01|Maintenance Request & Service Management

Submit maintenance requests via QR codes

Support both manual and automatic work order creation

Multiple notification methods, including email

Automatically record response and service time

Centralized maintenance cost management

Build and reuse maintenance knowledge and service history

TPM Intelligent Maintenance Management System
02|Inspection & Maintenance

Support both preventive and condition-based maintenance

Track inspection plan progress in real time

Automatically store inspection records

Record inspection results on mobile devices

TPM Intelligent Maintenance Management System
03|Equipment Asset Analytics

Manage maintenance history throughout the equipment lifecycle

Automatically calculate MTTR and MTBF to evaluate equipment performance

Analyze maintenance data from multiple perspectives to support improvement activities

Identify frequently failing equipment and prioritize maintenance efforts

TPM Intelligent Maintenance Management System
04|Spare Parts Management

Manage storage locations and inventory levels in real time

Track inbound and outbound transactions to prevent inventory discrepancies

Automatically manage safety stock and alert shortages in advance

Track spare parts usage by equipment

Improve stocktaking and inventory updates

TPM Intelligent Maintenance Management System
05|Maintenance Performance Management

Automatically track maintenance hours and work orders

Analyze maintenance quality and service performance

Evaluate technician skills and capabilities

Visualize KPIs to support continuous improvement

TPM Intelligent Maintenance Management System
06|Custom Configuration

Customize maintenance, inspection, approval, and workflow processes

Configure maintenance and inspection items to fit business requirements

Flexibly manage equipment records, fields, and asset information

Customize dashboard layouts, display items, and color settings

Beyond software, we deliver lean expertise for continuous improvement.
Contact us

Lighthouse Experience
Guided Implementation

In-House Development
Native Platform

Smart Manufacturing
Maturity Level 3

CAICT Certified
Certification Recommended

ALSI Solutions for Smarter Manufacturing

Turning real manufacturing challenges into practical solutions that drive continuous improvement and operational excellence

Shaping the Future of Manufacturing with DX
Creating greater value and customer success through technology and innovation
Contact us

400 676 5650

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