One system to help enterprises immediately advance lean production

Whether driven by market demands or internal factory production management, a clear signal is being sent: now is the best time to start advancing lean production.

Author:Marketing DepartmentTime:2022-06-16

In 2021, China released a policy titled "The 14th Five-Year Plan for Deep Integration of Informatization and Industrialization," which at the national level deployed the transformation of factories from rough workshop-style management to refined, standardized lean production. Supported by strong national policies, lean production has increasingly gained attention from factory managers. Both the demands of the market environment and the intrinsic production management of factories are sending a clear signal: now is the best time to start promoting lean production.

 

Smart Factory Lean Production Solution

 

The slogan of lean production is often heard in factories, but actual implementation faces difficulties. First, in terms of equipment maintenance, common problems include: 1. Maintenance relies on cumbersome manual workflows, resulting in long response times and a passive approach to handling issues. 2. Spare parts inventory is unplanned, and maintenance performance evaluation depends solely on managers' subjective judgment, making it unconvincing to employees. The ALSI Smart Maintenance System, developed by Alps System Integration (Dalian) Co., Ltd. (referred to as "ALSI"), is a lean production management system crafted with international standard craftsmanship, analyzing specific issues based on over 30 years of on-site manufacturing experience. Starting from the market demands of lean production, this system provides diversified solutions and comprehensive services for electronics, automotive, machinery, and equipment sectors, guided by the Japanese corporate goal of "exceeding customer expectations and industry standards." Specifically, when the ALSI Smart Maintenance System is combined with the ALSI Equipment Status Monitoring System, it achieves tight integration of equipment monitoring, maintenance, spare parts management, and maintenance performance evaluation. Paired with instant notification systems like UWB wristbands, it accurately collects data on repair personnel location, workload, and experience, enabling efficient and reasonable smart dispatching. With the addition of a quick-response button system, when equipment fails, a single click on the one-touch repair button triggers an immediate maintenance response. The system's strong compatibility is reflected not only in its software functions but also in system architecture, software performance, and user interface. In the maintenance process, it transcends its role as a mere tool to become an important enabling platform supporting factory equipment maintenance.

The ALSI Smart Maintenance System is a system solution developed by Alps System Integration (Dalian) Co., Ltd. from the perspective of lean production to examine problems in factory equipment maintenance, actively explore evolving market demands, and provide solutions that exceed customer expectations. This system uses automatic dispatching, fault prediction and correlation analysis for proactive maintenance, spare parts early warning, optimization of redundant inventory for spare parts management, and data-driven quantification of maintenance personnel performance indicators. This interconnected and interlocking model allows lean production to naturally operate within the factory, making the factories using this system direct beneficiaries of lean production.

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