In December 2021, eight ministries including the Ministry of Industry and Information Technology, the National Development and Reform Commission, the Ministry of Education, and the Ministry of Science and Technology jointly issued the "14th Five-Year Plan for Intelligent Manufacturing Development", proposing that 70% of manufacturing factories above a designated scale should basically achieve digitalization and networking. Against this backdrop, Lean Production increasingly demands continuous improvement without end, and pursues excellence and perfection, with the threshold becoming higher and higher. In an environment where lean production has become an eternal topic for manufacturing factories, the use of a systematic approach can bring your factory into the spotlight and make it a benchmark factory for lean production. Would you deploy it?
The ALSI Smart Maintenance System, developed by Alps System Integration (Dalian) Co., Ltd. (referred to as "ALSI"), is a Japanese enterprise committed to using the craftsmanship spirit to help lean production break free from the input-output ratio game of cost stacking, creating a "no wasted effort" equipment maintenance system. This system can be customized for production lines such as injection molding machines, stamping machines, and automatic assembly machines. For example, the process of maintaining a machine tool equipment is as follows: based on the equipment fault knowledge base, via the iMaintenance system server and ALSI intelligent algorithms, using business data such as equipment basic information, operation information, and fault information, it mines and learns from massive equipment inspection reports and various abnormal operating states in equipment operating parameters, categorizes and summarizes equipment fault diagnosis knowledge, builds equipment fault diagnosis prediction models, predicts abnormal settings and faults during machine tool operation, thereby avoiding defects, evaluates the wear and tear of machine tools, achieves timely repairs, shortens repair operation time, and based on on-site feedback, pushes fault diagnosis case reports to help maintenance personnel quickly detect and handle faults, eliminating bottleneck processes in lean production related to equipment maintenance. In summary, the ALSI Smart Maintenance System integrates subsystem modules such as spare parts traceability management, maintenance performance management, and equipment fault management, organically combining the production elements of man, machine, material, method, and environment in a manufacturing factory, thoroughly solving the problem of insufficient agility in lean production maintenance.
The ALSI Smart Maintenance System is a lean production management system independently developed by Alps System Integration (Dalian) Co., Ltd., oriented to the workshop maintenance layer. This system takes Lean Production as its main line, achieving internal integration of information flow among equipment production, quality, manufacturing processes, and various components of the equipment itself, and externally achieving system information flow integration with partners such as equipment suppliers, helping factories connect all stages of lean production operations, creating a lean management model of "equipment automation + lean maintenance + efficient personnel".