Why is traditional maintenance said to hinder the development of lean production?

The inherent drawbacks of conventional equipment maintenance have persistently impeded the implementation of lean production in manufacturing facilities. These include the neglect of minor equipment malfunctions, a reactive rather than proactive maintenance approach, and an excessive reliance on manual intervention for upkeep.

Time:2022-04-21

The adoption of the lean production philosophy has become a standard practice for many enterprises. However, the drawbacks of traditional equipment maintenance have been hindering factories from fully implementing lean production. These include neglect of minor equipment faults, a reactive maintenance posture, and an over-reliance on manual maintenance approaches. How can this issue be resolved? Let's take a look at how ALSI System Integration (Dalian) Co., Ltd. addresses it.
To integrate the lean production philosophy into daily factory operations, ALSI System Integration (Dalian) Co., Ltd. (referred to as "ALSI") has developed the Smart Maintenance System. This professional system addresses the shortcomings of traditional maintenance methods and promotes lean production. First, the ALSI Smart Maintenance System utilizes ALSI's intelligent algorithms. Instead of relying on manual experience, it leverages data to predict minor faults that are easily overlooked, enabling timely notifications for repairs. Second, the ALSI Smart Maintenance System transforms equipment maintenance from reactive to proactive, ensuring issues are resolved promptly.
With the effective application of lean production principles, the market doors to lean production factories are opening wider, eliminating this challenge.

Click to view: What components make up the data collection system for smart factories?

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