In 2015, the State Council released the white paper "Made in China 2025," explicitly proposing to advance the intelligence of the manufacturing process and complete the transformation and upgrading of traditional manufacturing through the construction of smart factories. With the rapid integration of factory informatization and industrialization, the concept of Made in China 2025 has become increasingly clear. How to build a smart factory based on industrial big data? This article provides the optimal solution for unlocking smart factory solutions.

Alps System Integration (Dalian) Co., Ltd. (referred to as "ALSI") has been committed to providing overall smart factory solutions for manufacturing plants, taking it as its mission to help plants build smart factories that are internationally competitive and tailored to their own characteristics. Its self-developed systems include the ALSI Equipment Status Monitoring System, the ALSI Smart Maintenance System, and the Instant Notification System, covering all aspects of a smart factory, making it a leader and practitioner of smart factory solutions.

   The ALSI Smart Maintenance System is an intelligent application system developed by ALSI for equipment maintenance. Based on the powerful ALSI intelligent algorithm, this system enables integrated management of functions such as one-click repair reporting, automatic dispatch, and intelligent early warning and proactive maintenance for equipment maintenance, allowing managers to understand the real-time dynamics of equipment maintenance anytime and anywhere, greatly improving the plant's equipment maintenance capabilities, and unlocking the smart factory solution in equipment maintenance. This article details automatic repair reporting: When a device malfunction occurs, by interfacing with the Lighthouse or PLC system, scanning the QR code on the equipment, a fault repair page appears. A brief description of the fault is entered via text or voice, or by taking photos or recording the fault phenomenon in various ways, allowing quick one-click fault reporting, replacing manual operation, making it simple and fast, and completely reversing the awkward situation of traditional repair reporting through phone-based verbal descriptions, which makes it difficult to accurately convey the fault content and on-site conditions. At the same time, after automatic repair reporting, functions of multiple roles such as administrators, technicians, inspectors, and maintenance personnel are independent of each other, setting up a multi-permission equipment fault repair process. Each demand layer receives real-time progress reminders of the repair report. The entire system establishes a smooth fault handling and feedback channel between the plant and equipment maintenance, allowing convenient and efficient maintenance services to deeply integrate into the production process of every manufacturing plant, and also taking automation and intelligence as the entry point for smart factories to enhance the plant's intelligence level and production efficiency.

In the future, the smart factory will be irreplaceable. With the complex and intelligent development of industrial equipment, the difficulty of repair and maintenance increases. The application of intelligent maintenance systems has become an inevitable trend. By significantly reducing manual transmission and circulation based on paper documents, the ALSI Smart Maintenance System fundamentally solves the problems of lost maintenance data and inability to query maintenance data, further improving maintenance operation efficiency, achieving green, paperless maintenance, and realizing a more autonomous vision of the smart factory.