Currently, in most factory workshops, the Andon system relies on manual data entry after an alarm is triggered. Due to human factors, the authenticity and accuracy of equipment data cannot be guaranteed, and there may be underreporting or concealment of alarms. How can we effectively collect equipment data to maximize the value of the factory Andon system?

The equipment status monitoring system independently developed by ALSI Dalian, in terms of product value, transitions equipment data collection from manual entry to automatic acquisition. While ensuring normal production line operation, it collects real-time data from factory three-color lights without the need for manual Andon information input. From a technical perspective, the intelligent data collector TS-10 features an original algorithm, and its hardware has been successfully granted a utility model patent, with compatibility for over 90% of equipment. The system's backend, LightHouse, supports real-time equipment status monitoring, ensuring full transparency of equipment operation data.
From a cost standpoint, the equipment status monitoring system offers high cost-effectiveness. It enables the integration of legacy equipment into the network at one-third the cost of a PLC, improves equipment utilization by 45%, helps enterprises maximize the value of their Andon system, and drives lean production initiatives.